Forklift Battery Charging and Safe Installation
Forklift batteries are fairly large and are really expensive pieces of equipment. They weigh thousands of pounds. The task of charging and installation of these batteries is something which will have to be planned out ahead of time in order to make sure that these methods are able to be done safely and properly. Maintaining a sound charging procedure and proper handling could really increase the regular lifespan of a battery.
Standard Charging
It is vital not to connect the battery to the charger until it is at 20% capacity or lower. By charging the battery when it is higher than 20%, the lifespan of the battery can really be shortened. On about every 5th charge cycle, the charger must be set on the equalize or weekend setting, depending on what type of charger you are using.
The charging cycle must never be interrupted. As soon as the charge cycle is complete, you must avoid using the battery for some hours. By practicing these methods, you will be able to help ensure that you get the maximum battery performance available.
Charger Maintenance
Make certain the charger is turned off before hooking up the battery to the charger. You then can connect the charger to the battery. This is a common mistake that could inadvertently cause damage to both the charger and the forklift. Moreover, it is very vital that the battery amperage should match that of the charger.
Do not ever allow the battery to completely discharge or to deep discharge. This will shorten the battery life significantly and can even prevent the charger from being able to start. If the battery charger reads that there is no battery activity, it would not start the charge cycle. If this situation occurs, a technician will have to be called to be able to re-set the charger prior to charge being able to start.